Solid surface is one of the popular countertops because of its extreme durability, affordability, and less maintenance. Even when someone needs to gain professional expertise with countertop installation, solid surface countertops are easy to install; however, getting the material only from a reliable solid surface manufacturer is vital to ensure high quality and ease of installation. If you are wondering how to cut a countertop, a solid surface is easy to cut, carve, and manageable.
A solid surface is an excellent option for commercial, business, office, and kitchen uses as it provides a sleek and refined look without heavy investment. Today, this guide will discuss the step instruction on how to cut solid surface (Learn: Tips on How to Clean Solid Surface Countertops) countertops.
Why is Solid Surface Material Easy to Cut
Solid surfaces are the easiest to work with when cutting countertops (Learn: Pros and Cons of Solid Surface Countertops). The surface is highly smooth, which makes it easy cutting corian countertop. This is one of the advantages of working with solid surfaces, as they are easy to cut and install. However, it is vital to know all the details of how to cut corian, such as which tools to use, steps to follow, etc.
Tools You’ll Need for Cutting Countertops
Cutting solid surface countertops is similar to cutting woodwork; the best way to cut countertops is to use the right tools. When cutting a countertop, one has to perform cutouts, and straight cuts, to accommodate sinks or other equipment; the devices require are:
- Marker
- Straightedge
- Circular saw with a forty-tooth blade
- Woodworking clamps
- Straight-cut guide fence
- Respirator
- Eye protection
Safety Considerations for Cutting a Countertop
Before jumping on to how to cut solid surface countertops, knowing safety considerations is equally vital. One of the main advantages of a solid surface is that it is easy to cut. However, following safety precautions when cutting a solid surface countertop material is crucial. The most vital is to wear safety goggles as one makes the cuts.
Manufacturers also recommend using a mask when sanding or cutting corian. Individuals who suffer from some form of lung condition must wear a respirator with NIOSH particulate filters.
Instructions on How to Cut Solid Surface Countertop
Below are all the required steps for how to cut countertops.
Step 1: Draw The Mark Lines
One of the challenging aspects of how to cut corian is to decide which tools to use. The difficulty of cutting the solid surface countertop depends on the tools being used. Suppose one uses the saws the manufacturer officially recommends; the process will be simple. However, when one uses a hand-held circular saw while cutting corian, it can be tricky. The first step is to clamp the straight-cut guide onto the sheet. This will help in guiding the circular saw foot.
It is vital to have a straight cut, which is why one must always use a professional straight-cut guide fence when cutting solid surface countertop (Learn: The Ultimate Guide to Waterfall Countertop) material. So, to ensure the cut is perfect, one must make a cutting line on the sheet. To ensure that chipping does not occur, it is advised to put some masking tape over the sheet, and then one can make the cutting line.
Step 2: Adjust The Straight Cut Guide Fence
When you want to know the best way how to cut corian countertops, then remember that you must adjust the straight-cut guide fence to ensure the blade follows the marked line. It can be checked by lowering the blade depth and then rotating the blade cover; after that, one must unplug the tool, bring the saw down up to the length of the fence, and watch the blade’s alignment of the blade with the marked line.
Step 3: Cut It Through
Cutting through the sheet is the last step in cutting solid surface countertops. For that, one has to set the blade about 1/8 inch deeper than the solid-surface material’s width. After, one must plug in the saw and start cutting. Remember that one must cut the corian countertop without stopping; if one takes a pause, it can cause the margin to burn. In one needs a break, they must switch off the power switch.
Alternative Methods of Cutting Countertops
One of the alternative methods of cutting a countertop is to use the mirror cut technique. When cutting a corian countertop, and they want the sides to seam together, they can opt for mirror cut techniques. To begin with, one has to use a ½ double-fluted router bit. After that, the pre-cut countertops must be clamped securely so they cannot move. Now for countertop cutting one must clamp the edge parallel to one side of the opening. Now, one has to cut in a continuous manner.
Choose Customized Size Solid Surface Countertops From KKR
The above section explains how to cut solid surface countertops; even though the process is simple, you do not have to take the hassle of cutting when you can get the best quality customized size solid surface countertops.
Kingkonree is one of the leaders in modified solid surface sheet and pure solid surface sheet manufacturing. They are known for manufacturing acrylic solid surface sheets, countertops, washbasins, etc. They follow international standards for applying the sheet in kitchen, bathroom, hospitality, and retail design industries. Any business can be assured of the quality as their products have passed the SGS and CE test.
You can trust KKR’s solid surface, as their solid surface sheets are incredibly durable. Because of their integrated surface finishing process, they can quickly satisfy all customers’ requirements. One can use any power tool to mold the material within minutes. The KKR solid surface is machinable and perfect to meet any business needs. This helps raise customer satisfaction levels, ultimately leading to more purchases. As their products have passed the CA65 tests can be assured that their products are stain, chemical, and bacteria-resistant.
They provide competitive pricing on bulk orders, and for manufacturers, they can quickly fulfill large volumes of orders. When it comes to customization of the orders, they adhere to client-specific measurements, and they provide custom packaging too.
The added benefit is that they come with a ten-year warranty. So, after delivery, if the customers experience any issues, they can contact the knowledgeable staff and sort out their queries. They will address your problem in the best way possible.
Conclusion
Summing up, solid surface countertop materials have different advantages and are easy to cut. They have seamless joints, are bacteria and stain resistant, and are not porous. Also, they require very little maintenance. Solid surface is one of the best choices for someone who wants a durable solution at an affordable rate. Now you know how do you cut corian; however, you can contact us if you are looking for a reliable manufacturer of solid surface sheet surfaces.
